All Features
Bruce Hamilton
A favorite Twilight Zone episode that played during Labor Day weekend put me in mind of the stressful “push production” environment that many organizations still endure today.
In a technical sense, push production refers to launching orders into production before customer requirements are known…
Barry Johnson
The adage “if you aren’t moving forward, you’re falling behind” is true more often than not. Regardless of the type of business, all organizations need to improve to survive. The last words uttered by managers in failing organizations are, “We’ve always done it this way.”
The key to long-term…
Donald J. Wheeler
The best analysis is the simplest analysis that provides the needed insight. Of course this requires enough knowledge to strike a balance between the needed simplicity and unnecessary complexity. In parts one and two of this series we looked at the properties of Weibull and gamma probability…
American Customer Satisfaction Index ACSI
Customer satisfaction with personal computers is down for a third straight year, according to new data from the American Customer Satisfaction Index (ACSI). The ACSI Household Appliance and Electronics Report 2015 includes desktops, laptops, and tablet computers, as well as household appliances,…
Andrew Hughes
So much has been written about the Industrial Internet of Things (IoT) that separating the wheat from the chaff is becoming an ever more gargantuan task. The problem is complicated by the fact that the IoT in consumer markets is hyped beyond comprehension. Although the potential benefits are real…
Tim Healey
Visual management is increasingly common in offices implementing lean. Yet even though signs, large LCD displays, whiteboards, and charts dominate the wall space, these tools often become part of the wallpaper. After just a few months, many offices revert back to meetings and management to provide…
Jack Dunigan
It seemed like a good idea at the time and an incredibly generous act on the part of the company. When Gravity Payments founder and CEO Dan Price announced that he would raise everyone’s minimum wage to $50,000 a year with $10,000 a year increases until everyone’s minimum was at $70K in 2017, it…
Brian Lagas
Embracing sustainable and green principles is not just a trend. Cultivating such practices helps organizations become more efficient, competitive, and profitable. It’s more than simply a good thing to do. Manufacturers are realizing the many short- and long-term financial benefits from…
The Un-Comfort Zone With Robert Wilson
I have had friends and relatives who worried all the time. About all sorts of things. Most of which never came to pass. The problem for me was that all the exposure to their negative thinking was contagious. And, then I’d find myself worrying about things, too.
On occasion, I’ve had some serious…
Kelly Graves
Three months ago I sat in a meeting with seven talented executives whom I’ve worked with on and off for five years. For the past two, there have been major undercurrents of friction between them during executive meetings. After attending a few of these, I noticed people were on their best “fake…
Thomas R. Cutler
Established in 1982, the Automotive Industry Action Group (AIAG) is a nonprofit association with a diverse group of stakeholders—including retailers, suppliers of all sizes, automakers, manufacturers, service providers, academia, and the government—working collaboratively to streamline industry…
Nero Haralalka
Double-digit productivity improvements resulting from workflow redesigns and new-capital equipment investments always get a lot of attention. But over time the returns from many smaller, more methodical changes and investments can rival more highly visible projects. Total productivity maintenance…
Barbara A. Cleary
Last year’s Gallup poll of worker satisfaction revealed that almost 90 percent of workers were either “not engaged” with or “actively disengaged” from the work at their jobs—a shocking revelation that has apparently been repeated in many polls.
Barry Schwarz, a professor of psychology at…
Annette Franz
Think about the things that you’re doing to transform your organization and your customer experience. Are you doing busywork, or are you doing real work?
Today’s article is inspired by this quote from Thomas Edison:
“Being busy does not always mean real work. The object of all work is production…
Russ King
The path to medical device commercialization requires FDA approval, which most often means filing a premarketing notification, also known as a 510(k). The FDA has specific criteria for accepting a 510(k), and it just released its new acceptance policy. This new standard, which will be effective…
Will Huggett
My client, a leader in innovative rail-friction management, was recently preparing for an integrated ISO 14001/OHSAS 18001 audit, and I was asked to provide on-site training to help prepare their employees. The company and its staff are well-versed in audits, having been registered under ISO 9001…
Mike Micklewright
I mean it! If your company can’t master 5S, try “1S” and stop! Stop the entire lean transformation until 5S is mastered in at least one process-focused area of the facility.
It’s a tremendous waste for a company to spend thousands, if not millions, of dollars on a “lean transformation” only to…
John Niggl
On the morning of Thursday, Aug. 13, 2015, I woke to find dozens of posts from netizens clamoring about events that had occurred late the night before. There had been two massive explosions reported from a warehouse in Tianjin, a prominent port city in northern China.
Shockwaves were felt several…
Tim Lozier
Sponsored Content
We’ve all heard it before: Change is the only constant. This isn’t just cliché but a truth that all companies will come to recognize. Change is the driving force behind improvement. And all of the changes that take place within an organization, whether to products, processes, or…
Harry Hertz
Some of my friends commented that Harry the “Cheermudgeon” was too “mudgeonly” in my most recent Blogrige post. So I decided it was time to cheer. Here is a cheer to getting older. The topic came to me this past week, when I was given a senior-citizen discount at the supermarket without asking for…
Jesse Lyn Stoner
One of the most important things you can do is to identify your team’s mission. And one of the biggest wastes of time is creating a mission statement that isn’t used.
An earlier post of mine, “How to Write a Mission Statement in 5 Steps,” explains what a mission statement is and how to write one…
Dan Somers
As a person working in quality manufacturing, it’s probably in your DNA to look at a quality challenge and choose Six Sigma or something similar as the framework for getting to the answer. It’s also likely that you’re spending a lot of time gathering and analyzing data, applying hypothesis…
Dick Wooden
Many organizations talk about understanding customers and their needs, but few truly understand what customers value most. As we approach the end of the year, it’s a good time to reflect back on this year’s customer experiences and consider the following aspects of understanding your customer.…
Gurdeep Mahal
Sponsored Content
One of the most common misconceptions about ISO 9001 certification is that it’s only for big businesses. This couldn’t be further from the truth. The standards set forth by ISO are generic by design so that they may be applied to businesses of any size, type, and product line. As…
Arun Hariharan
The ideas developed by your employees, partners, and distributors can be an important source of knowledge that, in many cases, proves quite relevant to your business.
However, I must admit that I had no clue as to how enormously important promoting a culture of ideas and innovation could be as a…